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Knowmats is an informal repository of information related to materials and simulation. The information helps simulation professionals perform best-in-class simulation with a better understanding of how materials are represented in FEA and simulation. read more...


Handbook for Plastics Analysis

This book covers some of the most significant techniques used in modern analytical technology to characterize plastic and composite materials.

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Plastics Rubbers Foams Composites


Closing the Gap: Improving Solution Accuracy with Better Material Models 

We discuss open issues in material models for plastics and propose better means of acquiring the right material data for Moldflow simulations using current testing technologies.

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Plastics Material Supplier Mold Maker/Designer Injection Molding Moldflow Presentations


Methodology for Selection of Material Models for Plastics Impact Simulation

The volume of plastics that are subjected to impact simulation has grown rapidly. In a previous paper, we discussed why different material models are needed to describe the highly varied behavior exhibited by these materials. In this paper, we cover the subject in more detail, exploring in depth, the nuances of commonly used LS-DYNA material models for plastics, covering important exceptions and criteria related to their use.

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Plastics High Speed Testing LS-DYNA Research Papers


White Paper: Standardized Validation Brings Confidence to 3D Printing

Finite element analysis contains assumptions and uncertainty from a number of sources, which can impact the fidelity of the simulation. This uncertainty is often left untested up to prototyping stages. DatapointLabs’ CAETestbench Validation service was developed to add a mid-stage validation step to a designer’s workflow, to test these simulations before parts are made, in order to build confidence in an engineer’s model beforehand. This validation step is illustrated in a 3D printing application.

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Validation 3D Printing


Mechanical Properties of Polymers and Composites, 2nd Edition: Book Review

This book presents a valuable resource for engineers and designers seeking to apply structural analysis and other advanced methods to the design of plastic parts. The reader learns what to expect for the mechanical properties of polymers and develops a grasp of how plastics respond to various applied stress conditions. The book introduces mechanical tests and polymer transitions, moving onward into chapters on elastic behavior, creep and stress relaxation, dynamic mechanical properties, stress- strain behavior and strength, It also covers abrasion, fatigue, friction and stress cracking. Additionally, the effects of fillers and fibers on these properties are considered.

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Mechanical Plastics Structural Analysis Composites Book Review


Material Testing and Calibration for Non-Linear ANSYS Simulations 

Material modeling has become increasing important as ANSYS software has added analysis capabilities such as non-linear CAE, crash, CFD, and manufacturing process simulation. Poor material representaion brings risk to CAE and product development. Material data needs for various material models are discussed.

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ANSYS ANSYS FIDAP MSC.NASTRAN Presentations


Effect of Wall Slip on the Flow in a Flat Die for Sheet Extrusion

Flow in a flat die with coat hanger type of manifold is simulated allowing slip on die walls. Flow in the same die was also simulated by enforcing the no-slip condition on the walls. With slip on the die walls, the pressure drop, shear rate, stress, as well as temperature increase in the die, all were smaller than the corresponding values with no-slip condition on the walls. For the case with slip on die walls, since the shear rate is smaller, the elongation rate in the die is found to be the dominant fraction of the total strain rate. Due to its high computational efficiency, the software employed in this work can be effectively used to design extrusion dies for fluids exhibiting slip on die walls.

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Rheology Plastics Extrusion PolyXtrue Research Papers


Using the PRF Model for Polypropylene

The purpose of this document is to describe a variety of test data that we have for a particular grade of polypropylene and demonstrate a calibration recipe that focuses on the nonlinear viscoelastic behavior of the material below yield

Plastics Viscoelastic Abaqus


Behavior-based Material Model Selection and Calibration of Plastics for Crash Simulation 

Many material models are available for crash simulation. However, common models are not designed for plastics. We present best practices developed for adapting common models to plastics, as well as best testing protocols to generate clean, accurate rate-dependent data. In addition, we present a streamlined process to convert raw data to LS-DYNA material cards, and harmonized material datasets that allow the same raw data to be used for other crash and rate-dependent analysis software.

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Plastics Automotive High Speed Testing Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS PAM-CRASH Altair RADIOSS Presentations


A Simplified Approach to the Simulation of Rubber-like Materials under Dynamic Loading

"The simulation of rubber materials is becoming increasingly important in automotive crashworthiness simulations. Although highly sophisticated material laws are available in LS-DYNA to model rubber parts, the determination of material properties can be non-trivial and time consuming. In many applications, the rubber component is mainly loaded uniaxially at rather high strain rates. In this paper a simplified material model for rubber is presented allowing for a fast generation of input data based on uniaxial static and dynamic test data."

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Mechanical Rubbers Hyperelastic Rate Dependency Automotive High Speed Testing LS-DYNA Research Papers