February 13, 2014 | by DatapointLabs | views 4435
As part of Cornell University's mechanical engineering curriculum and study of classical beam theory, an aluminium beam is deformed to a specific load. Theoretical strains are calculated at certain points along the beam using beam theory, and then verified by using strain gauges placed at these points on the beam. This experiment is then extended to simulation of the same test setup in simulation software, where strains are analyzed at the same points. Discrepancies between the simulation, theory, and strain gauge results have often plagued the test, especially when incorporating more complex beam design. Through use of digital image correlation (DIC) it is possible to pinpoint some of the problem areas in the beam analysis and provide a better understanding of the localized strains that occur at any point in the deformed beam. The use of DIC provides a full field validation of simulation data, rather than a single spot check that strain gauges can provide. This validation technique helps to eliminate error that is associated with strain gauge placement and the possibility of missing strain hot spots that can arise when analyzing complex deformations or geometries.
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Plastics
Metals
Aerospace and Defense
Automotive
Biomedical
Building Materials
Consumer Products
Material Supplier
Toys/Sporting Goods
Electonics/Electrical
Industrial Goods
CAE Vendor/Supplier
Mold Maker/Designer
Structural Analysis
ANSYS
Presentations
February 10, 2014 | by Datapoint Newsletters | views 4967
10 Years of Your Material Data, Available in Your Matereality® Database. Things You Can Do with Your Matereality Personal Material Database.
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Newsletters
November 19, 2013 | by Datapoint Newsletters | views 4534
DatapointLabs on Inc. 5000 List. New Matereality Compare Module Automates Graphical Comparisons. Headquarters Facility Expands.
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Newsletters
October 29, 2013 | by DatapointLabs | views 4523
There is interest in quantifying the differences between simulation and real life experimentation. This kind of work establishes a baseline for more complex simulations bringing a notion of traceability to the practice of CAE. We present the use of digital image correlation as a way to capture strain fields from component testing and compare these to simulation. Factors that are important in ensuring fidelity between simulation and experiment will be discussed.
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Plastics
Aerospace and Defense
Automotive
Biomedical
Material Supplier
Electonics/Electrical
CAE Vendor/Supplier
Nonlinear Material Models
Structural Analysis
Abaqus
Composites
SIMULIA
Presentations
September 15, 2013 | by DatapointLabs | views 4372
The development of material parameters for FEA is heavily reliant on precision material data that captures the stress-strain relationship with fidelity. While conventional methods involving UTMs and extensometers are quite adequate for obtaining such data on a number of materials, there are important cases where they have been known to be inadequate. The testing of composites to obtain directional properties remains a complex task because of the difficulty related to measuring these properties in different orientations. Digital Image Correlation (DIC) methods are able to capture the stress-strain relationship all the way to failure. In this paper, we combine DIC and conventional methods to measure directional properties of composites. We exploit the unique capability of DIC to retroactively place virtual strain gauges in areas of critical interest in the test specimen. Utilising an Iosipescu fixture, we measure shear properties of structured composites in a variety of orientations to compute the parameters of an orthotropic linear elastic material model. Model consistency is checked by validation using Abaqus.
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Aerospace and Defense
Nonlinear Material Models
Structural Analysis
Abaqus
Composites
SIMULIA
Research Papers
July 11, 2013 | by Datapoint Newsletters | views 4564
Digital Image Correlation Techniques Enhance Composite Testing Capability. Store and Manage Properties of Structured Composites with a Matereality® Database.
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Automotive
LS-DYNA
Abaqus
Composites
Newsletters
Validation
April 16, 2013 | by Datapoint Newsletters | views 4812
Validating Simulation Using Digital Image Correlation. New TestPaks® for PlanetsX Injection Molding CAE Software Added to Test Catalog.
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Abaqus
PlanetsX
Newsletters
Validation
April 07, 2013 | by DatapointLabs | views 4353
Today, CAE is integrated with modern automotive product development. This creates new challenges for departments that support new product development. In the materials arena, the testing is elevated to much higher levels of sophistication and precision to accommodate the complex material models used in CAE. It is no longer simple matter to convert raw data into material model parameters. We present an end-to-end strategy that gives automakers a well managed pathway to transforming to simulation-based design. We operate a quick-turnaround expert material testing lab to support high-end CAE and product development. We provide a data management software designed specifically to capture and display material data of any complexity. The software can transform raw material data into material parameter files for most commonly used simulations. The CAE Modeler software is of adequate sophistication to fit equations to data, visualize material models along with raw data, and output material cards. Examples for high strain-rate crash material modeling will be presented.
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Automotive
CAE Vendor/Supplier
Nonlinear Material Models
Structural Analysis
Presentations
March 28, 2013 | by Datapoint Newsletters | views 5443
A Strategy for Material Testing and Data Management for the Automotive Industry. DatapointLabs Continues to Grow
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Automotive
Newsletters
March 10, 2013 | by DatapointLabs | views 4321
SAMP-1 is a complex material model designed to capture non-Mises yield and localization behavior in plastics. To perform well, it is highly dependent on accurate post-yield material data. A number of assumptions and approximations are currently used to translate measured stress-strain data into the material parameters related to these inputs. In this paper, we look at the use of direct localized strain measurements using digital image correlation (DIC) as a way to more directly extract the required data needed for SAMP-1.
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Plastics
Nonlinear Material Models
Structural Analysis
LS-DYNA
Composites
Research Papers