September 22, 2022 | by DatapointLabs | views 1574
Material characterization considerations for SIGMASOFT simulations using thermoplastic and thermoset materials.
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Rheology
Thermal
Mechanical
Plastics
Rubbers
Injection Molding
SIGMASOFT
August 02, 2017 | by DatapointLabs | views 6035
The modeling of material behavior for injection molded plastics is a vital step for good simulation results. We detail the types of material data needed by various injection-molding simulation programs, factors that can affect simulation quality including test techniques and process variables such as moisture content. The case of fiber filled plastics is covered along with the extension to structural analysis applications.
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Plastics
Viscoelastic
Rate Dependency
Injection Molding
Nonlinear Material Models
Structural Analysis
Moldflow
LS-DYNA
Abaqus
Moldex3D
DIGIMAT
SIGMASOFT
Universal Molding
Simpoe-Mold
Presentations
Validation
September 23, 2015 | by DatapointLabs | views 4419
Thermoplastic materials are one of the largest categories of materials to be injection molded. Moisture-sensitive materials can lead to issues in the molding process. Simulation of the injection molding process requires sophisticated and exact material properties to be measured. This presentation discusses the testing required to characterize a thermoplastic material for use in SIGMASOFT, as well as the effects of moisture on viscosity measurement of a moisture-sensitive material. Consequences of basing designs on wet or dry materials are covered. Implementation of material data into the software to produce a successful injection molding simulation simulation is described.
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Rheology
Plastics
CAE Vendor/Supplier
Injection Molding
Nonlinear Material Models
SIGMASOFT
Presentations
September 10, 2015 | by DatapointLabs | views 4459
Molding Views, brought to you by the Injection Molding Division of the Society of Plastics Engineers
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Rheology
Mechanical
Injection Molding
Moldflow
Moldex3D
SIGMASOFT
Universal Molding
Simpoe-Mold
Newsletters
August 24, 2015 | by Sigmasoft | views 4245
The tempering layout for injection molds is often designed departing from previous experiences. The manufacturing feasibility is the main driver when deciding where to place cooling lines. However, often the relevance of the tempering in the process profitability or in the part quality is underestimated, and due to the lack of better information sometimes the resulting tempering performs far from the optimum. As a consequence, the molding efficiency is reduced, the part quality is compromised and, once the mold is already built, sometimes expensive trial-and-error is required to bring the mold to an optimum configuration.
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Rheology
Thermal
Plastics
Automotive
Biomedical
Injection Molding
SIGMASOFT
Newsletters
August 24, 2015 | by Sigmasoft | views 4488
As the demand for functional integration and the need of design differentiation in manufactured products increase, the complexity of plastic parts increases as well; thus some previous knowledge on effective ejection systems becomes insufficient and the challenges in the design of ejection systems grow consistently.
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Rheology
Plastics
Rubbers
Viscoelastic
Automotive
Biomedical
Injection Molding
SIGMASOFT
Newsletters
August 24, 2015 | by Sigmasoft | views 4568
The profitability of a molded rubber product depends to a large extent on the mold efficiency. To achieve the maximum productivity, besides the larges possible number of cavities it is desirable to minimize the rubber consumption and to produce parts without defects.
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Rheology
Rubbers
Automotive
Biomedical
Injection Molding
SIGMASOFT
Newsletters
November 21, 2014 | by DatapointLabs | views 4630
Thermoplastic materials are one of the largest categories of materials to be injection molded. Simulation of the injection molding process requires sophisticated and exact material properties to be measured. This presentation will discuss the testing required to characterize a material for use in SIGMASOFT, as well as the significance of material model parameters. Differences in testing methodology for amorphous and semi-crystalline polymers will be covered, along with step-by-step implementation into the software to produce a successful injection molding simulation simulation.
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Plastics
Electonics/Electrical
Injection Molding
Nonlinear Material Models
Structural Analysis
SIGMASOFT
Presentations
September 17, 2014 | by Datapoint Newsletters | views 6505
Material Properties to Enhance Simulation Accuracy, Matereality Software Release Provides a Strong Materials Core for Manufacturing Enterprises
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ANSYS
SIGMASOFT
Newsletters
August 12, 2014 | by DatapointLabs | views 5339
Material specifications define properties for incoming materials to meet required criteria. We present software that manages creation of material specifications, input of properties and material composition; and provides a way to evaluate qualification per specification. While it is designed for OEM/Tier n environments, it is also applicable for materials suppliers.
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Automotive
Moldflow
LS-DYNA
Abaqus
ANSYS
Moldex3D
DIGIMAT
SIGMASOFT
SOLIDWORKS
ADINA
ANSYS FIDAP
B-Sim
Cadmould
Altair HyperXtrude
MSC.DYTRAN
MSC.MARC
MSC.NASTRAN
Universal Molding
NX Nastran
PAM-CRASH
PAM-FORM
PlanetsX
Polycad
POLYFLOW Blow Molding
POLYFLOW Extrusion
POLYFLOW Thermoforming
PolyXtrue
Altair RADIOSS
Simpoe-Mold
T-Sim
VEL
VISI Flow
WinTXS
Presentations
March 10, 2011 | by DatapointLabs | views 4301
The testing of materials for use in crash and safety simulations and the conversion of test data into material models is a process that is not well standardized in the industry. Consequently, CAE users face uncertainty and risk in this process that can have a negative impact on simulation quality. In this workshop, we present approaches currently used in the US for the gathering of high quality test data plus the acclaimed Matereality CAE Modeler software that is used to transform high strain-rate data into crash material cards.
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Automotive
High Speed Testing
Nonlinear Material Models
Structural Analysis
LS-DYNA
Abaqus
ANSYS
DIGIMAT
SIGMASOFT
NX Nastran
PAM-CRASH
Altair RADIOSS
Presentations
August 03, 2010 | by DatapointLabs | views 4524
Ultra-high molecular weight polyethylene (UHMWPE) is used extensively in orthopedic applications within the human body. Components made from these materials are subject to complex loading over extended periods of time. Modeling of components used in such applications depends heavily on having material data under in-vivo conditions. We present mechanical and visco-elastic properties measured in saline at 37C. Comparisons to conventionally measured properties at room temperature are made.
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Plastics
Biomedical
Blow Molding
Extrusion
Injection Molding
Nonlinear Material Models
Structural Analysis
Moldflow
Abaqus
ANSYS
SIGMASOFT
Papers
POLYFLOW Blow Molding
POLYFLOW Extrusion
POLYFLOW Thermoforming
October 28, 2009 | by Datapoint Newsletters | views 4692
Expanded Support for Injection Molding CAE. Direct Data Downloads to Autodesk-Moldflow and Moldex3D. Ansys Polyflow now In-House. Elongational Viscosity Data Using Peldom. NEW Injection Molding Partners.
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Moldflow
ANSYS
Moldex3D
SIGMASOFT
POLYFLOW Blow Molding
POLYFLOW Extrusion
POLYFLOW Thermoforming
PolyXtrue
Simpoe-Mold
VISI Flow
Newsletters