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Knowmats is an informal repository of information related to materials and simulation. The information helps simulation professionals perform best-in-class simulation with a better understanding of how materials are represented in FEA and simulation. read more...


A Design-Validation-Production Workflow for Aerospace Additive Manufacturing

With the advent of 3D printing and additive manufacturing, manufacturing designs previously thought difficult to produce can now be generated quickly and efficiently and without tooling. In the aerospace industry, weight is often tied directly to cost and is thus of great importance to any engineering design. Traditionally, the design process often involves much iteration between the designer and the analyst, where the designer submits a design to the analyst, and then the analyst completes his or her analysis and sends recommendations back to the designer. The process is repeated until a valid design meets the analysis criteria. The design is then handed to the manufacturing team which then may have additional constraints or concerns and iterations can continue. Additive manufacturing coupled with topology optimization allows the design and analysis loops and manufacturing iterations to be reduced significantly or even eliminated. The critical step is to ensure that the part will perform as simulated.

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Metals Aerospace and Defense Structural Analysis Altair RADIOSS Research Papers Validation 3D Printing


Determination and Use of Material Properties for Finite Element Analysis: Book Review

This book is intended to be a companion to the NAFEMS book, "An Introduction to the Use of Material Models in FE". It informs Finite Element Analysis users of the manner and methodologies by which materials are tested in order to calibrate material models currently implemented in various FEA programs. While the authors seek first to satisfy the basic material models outlined in the companion book, they make important extensions to FEA used in currently active areas including explicit simulation.

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Mechanical Plastics Rubbers Foams Metals Hyperelastic Viscoelastic Plasticity Rate Dependency Yielding/Failure Analysis Aerospace and Defense Automotive Biomedical Building Materials Consumer Products Energy and Petroleum Material Supplier Furniture Industrial Goods CAE Vendor/Supplier Packaging Home Appliances Research Laboratory High Speed Testing Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS DIGIMAT SOLIDWORKS MSC.DYTRAN MSC.MARC MSC.NASTRAN NX Nastran PAM-COMFORT PAM-CRASH Altair RADIOSS SIMULIA Book Review


Using an Intermediate Validation Step to Increase CAE Confidence

Simulations contain assumptions and uncertainties that a designer must evaluate to obtain a measure of accuracy. The assumptions of the product design can be differentiated from the ones for the solver and material model through the use of a mid-stage validation. An open loop validation uses a controlled test on a standardized part to compare results from a simulation to the physical experiment. From the validation, confidence in the material model and solver is gained. In this study, the material properties of a polypropylene are tested to characterize for an *ELASTIC *PLASTIC model in ABAQUS. A validation of a quasi-static three-point bending experiment of a parallel ribbed plate is then performed and simulated. A comparison of the strain fields resulting from the complex stress state on the face of the ribs obtained by digital image correlation (DIC) vs. simulation is used to quantify the simulation's fidelity.

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Plastics Plasticity Automotive Biomedical Consumer Products Material Supplier Toys/Sporting Goods Furniture Packaging Home Appliances Nonlinear Material Models Structural Analysis Abaqus Research Papers Validation


Prediction of the Plastic Component Parts Durability with Use of a Drop Test Simulation

I found this to be a good explanation of calculating linear Drucker Prager variables for Abaqus.

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Mechanical Plastics Plasticity Nonlinear Material Models Abaqus


Datapoint Newsletter: Spring '16, Volume 22.2

Focus on Validation, STEM Education, New Test Apparatus, Support for Altair HyperWorks

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Mechanical LS-DYNA Abaqus Altair RADIOSS Newsletters Validation


Importing Matereality XML files into Moldex3D r13

Create a new material file in Moldex3D r13 from XML files generated by the Matereality CAE Modeler

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Moldex3D


Datapoint Newsletter: Winter '16, Volume 22.1

Control Enterprise Materials Information; ANSA Partnership; New TestPaks for RADIOSS and PolyXtrue; Material Model Validation

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PolyXtrue Altair RADIOSS Newsletters Validation


Exporting Master Material Files from Matereality for Use in ANSA

The Export to ANSA capability for nonlinear CAE applications is included in Matereality v9. Once your Matereality database has been populated with CAE Material files, you can select the ones appropriate for your analysis and export them to a master material file for ANSA. Then use the ANSA plug-in to import it, and apply the desired material file to your analysis.

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CAE Vendor/Supplier ANSA


White Paper: Standardized Validation Brings Confidence to 3D Printing

Finite element analysis contains assumptions and uncertainty from a number of sources, which can impact the fidelity of the simulation. This uncertainty is often left untested up to prototyping stages. DatapointLabs’ CAETestbench Validation service was developed to add a mid-stage validation step to a designer’s workflow, to test these simulations before parts are made, in order to build confidence in an engineer’s model beforehand. This validation step is illustrated in a 3D printing application.

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Validation 3D Printing


From Manufacturing to Design Validation

[We] introduced the topic of injection molding process simulation and the influence of the manufacturing process on structural analysis. The strength and stiffness of a part can be inaccurately represented if the manufacturing process conditions are not properly considered. This results in a different calculation of system natural frequencies or improper estimation of the energy absorbing characteristics. We continue on this topic, extending the scope to advanced technologies available in the Altair Partner Alliance (APA) to help solve the problem of proper design validation with fiber reinforced plastics.

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Mechanical Aerospace and Defense Automotive Injection Molding Structural Analysis Moldex3D DIGIMAT Papers Altair RADIOSS Newsletters Validation